Reasonable Choice of Welding Process

Product Material Characteristics

A. Material grade

B. Material melting temperature

C. Material additives (e.g., GF fiberglass added to the material)

The higher the melting temperature, the more difficult it is to weld, and the higher the fiberglass content, the more difficult it is to weld.

Hot gas welding>infrared welding>infrared pre-heating and vibration welding

Welding strength requirement

A. Welding surface unit area pullout force

B. Welding seal bursting force

Ratio of welding strength to body strength

Hot gas welding (approx. 80%) > infrared welding (approx. 55%) > IR vibration welding (approx. 35%)

Welding airtightness requirement

Consistent with welding OK

Weld appearance, weld overflow requirements, cleanliness

A. Whether there are heating easily damaged parts on the inside and outside of the welding rib

B. Welding overflow status requirements

Cleanliness: Hot gas welding>infrared welding>infrared cleaning and vibration welding

Heating area influence:

infrared cleaning and vibration welding > IR welding> HG welding

Product structure

A. Product size and dimensions

B. Product welding surface deformation range

C. Product weld rib structure

The larger the product deformation, the higher the welding difficulty

IR cleaning and vibration welding> IR welding> HG welding

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